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Plastic tubes for paint rollers

Plastic tube extrusion

Since 1973, ABI Profils has been designing and manufacturing a wide range of plastic tubes for paint rollers, supplying professionals in the paints and coatings industry.

With decades of expertise in plastic extrusion, we produce tubes that combine precision, strength and durability, perfectly suited to the mechanical and aesthetic requirements of high-performance rollers.

Our tubes are designed to receive a fibre fabric bonded by thermal fusion, ensuring optimal adhesion and long service life.

Compliant with environmental regulations, including REACH, our products meet current industry expectations for performance, traceability and environmental responsibility.

Applications

Applications

ABI Profils paint roller tubes are used in the production of rollers for:

  • The paints and coatings industry
  • Professional applicator tool manufacturers
  • Building, decoration and industrial maintenance sectors
  • Technical applications requiring tubes with high rigidity, dimensional accuracy and consistent geometry

Our tubes form a key structural component of the paint roller. They ensure:

  • Excellent concentricity
  • Consistent mechanical performance
  • Perfect adhesion of the fabric through thermal fusion
  • Extended service life, even in intensive use

Explore all solutions by sector on the Applications page.

Technical information

Technical information

Our paint roller tubes are available in various configurations to meet your specific manufacturing needs:

  • Standard diameters: Ø44 mm and Ø46 mm
  • Other diameters: available on request
  • Lengths: customisable to suit your production requirements
  • Cutting: to the desired length, with smooth or chamfered finish
  • Internal finish: engineered for thermal bonding or fabric adhesion

Specific versions can be developed according to your technical specifications.

Materials used

Materials used

ABI Profils paint roller tubes are made from single-material extruded thermoplastics selected for their performance and compatibility with the thermal fusion process used to bond roller fabrics.

PVC (Polyvinyl Chloride)

  • Applications: standard and intensive-use professional rollers
  • Properties: excellent rigidity, high compression strength and resistance to deformation. PVC ensures perfect dimensional stability, essential for uniform fabric bonding.

Polypropylene (PP)

PP is used in two grades depending on the technical and economic requirements of the roller.

PP Homopolymer (PP-H)

  • Applications: rollers for standard use or requiring increased rigidity
  • Properties :
    – High tensile strength and rigidity
    – Low density
    – Excellent long-term mechanical stability
    – Highly compatible with thermal fusion processes
    – Provides an even, smooth surface ideal for fabric adhesion

PP Copolymer (PP-C)

  • Applications: rollers exposed to higher mechanical or thermal stresses, or for industrial applications
  • Properties:
    – Better impact and fatigue resistance than PP-H
    – Improved low-temperature performance
    – Increased flexibility and resilience
    – Particularly suitable for automated assembly operations
    – Enhanced dimensional tolerance for demanding applications

All materials comply with REACH regulations and are available in regenerated grades for more sustainable and environmentally responsible solutions.

Manufacturing process and quality

Manufacturing process and quality

The molten material is homogenised, calibrated and cooled under strict control, ensuring consistent performance from batch to batch.

Equipped with 15 single-screw and twin-screw extrusion lines, we adapt our production capacity to your needs — from prototypes to large-scale manufacturing.

Each production run is traceable, inspected and compliant with ISO 9001 and ISO 14001 standards.

For more details on our processes, visit the Production Facilities page.

Request the technical datasheet

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Product development phases

At ABI Profils, every project follows a structured development process to guarantee product conformity and final performance:

  1. Product Development Sheet (PDS)
  2. 3D/2D design and modelling
  3. Project planning and scheduling
  4. Product Quality Analysis File (PQAF)
  1. Prototyping and material validation
  2. Die and tooling manufacturing
  3. Pre-series and industrialisation
  4. Quality monitoring and compliance

Our teams support each customer from initial design to full production, following a genuine industrial co-development approach.


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Contact us

Every paint roller tube project is unique.

Our experts support you in the design and production of custom tubes adapted to your technical, aesthetic and regulatory constraints.

Contact us on +33 (0)4 71 61 29 99 or via our online form to speak with a project manager.

We will work with you to define the most suitable and high-performing solution for your industrial needs.

Contact us

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