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ABS Cores (Acrylonitrile Butadiene Styrene)

Plastic core extrusion

Our ABS cores are designed to meet high requirements for mechanical strength, dimensional stability and visual quality.

Thanks to its technical structure, ABS provides excellent impact resistance and tolerance to temperature variations, while offering a superior surface finish.

Available in a wide range of standard or custom dimensions, these cores are ideally suited for demanding industrial applications, particularly in the sanitation sector, plastic film production and technical packaging.

Applications

Applications

ABS cores are used across a variety of industrial sectors:

  • Medical and pharmaceutical industry: Its chemical stability, cleanliness and smooth finish make ABS a reliable material for hygiene-critical uses.
  • Sanitation sector: Recommended for products exposed to significant mechanical and chemical stress, requiring durability and high resistance.
  • Plastic film industry: Ideal for winding protective plastic films subject to mechanical and thermal constraints.
  • Packaging and converting: Suitable for premium packaging or films requiring a rigid, smooth and aesthetic support.

Discover all our solutions by sector on the Applications page.

Technical information

Technical information

  • Inner diameters: Ø 76 to Ø 102 mm (other diameters available on request).
  • Inner finish: smooth or grooved.
  • Widths (laizes: inline cutting from 100 mm to 4000 mm
  • Material: Acrylonitrile Butadiene Styrene (ABS) – high mechanical strength and thermal stability

These cores can be customised according to your tolerance, finish and performance requirements.

Material used

Material used: Acrylonitrile Butadiene Styrene (ABS)

Key properties

ABS is a thermoplastic copolymer composed of Acrylonitrile, Butadiene and Styrene.

This three-phase structure provides an excellent balance of rigidity, impact strength and surface quality.

It is a highly valued material for technical cores requiring aesthetic finish, precision and robustness.

Main technical properties

  • High impact resistance: absorbs shocks even at low temperatures
  • Dimensional stability: low shrinkage and excellent machining precision
  • Thermal resistance: service temperature up to 90°C without deformation
  • Smooth, glossy surface: ideal for visible or aesthetic applications
  • Chemical resistance: stable against many chemical agents (bases, salts, oils)
  • Food-grade options: certified versions available according to EU regulations
  • Recyclability: 100% recyclable material supporting sustainable manufacturing

ABS Variants and Possible Fillers

At ABI Profils, we master several formulations and additives to adapt ABS to each project:

  • Virgin ABS: high purity and maximum resistance for technical or food-grade applications
  • Impact-modified ABS: enriched with butadiene for optimal shock absorption
  • Mass-coloured ABS: uniform colour for durable and aesthetic finishes
  • Mineral-reinforced ABS: enhanced rigidity and thermal stability for heavy-duty industrial uses
  • UV additives: protection against ageing caused by light exposure
  • Recycled ABS: eco-responsible alternative reducing environmental impact

Thanks to these formulations, ABI Profils adapts every ABS core to your mechanical, aesthetic and regulatory requirements.

Manufacturing process and quality

Manufacturing process and quality

The molten material is homogenised, calibrated and cooled under strict control to ensure consistent performance from one batch to the next.

With 15 mono- and twin-screw extrusion lines, we adjust our production capacity to your needs, from prototypes to large-series manufacturing.

Every production batch is fully traceable, checked and compliant with ISO 9001 and ISO 14001 standards.

For more details on our processes, visit the Production capabilities page

Request the technical datasheet

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Product development phases

Each core development follows a structured and controlled process:

  1. Product Development Sheet (PDS)
  2. 3D/2D design and modelling
  3. Project planning and management
  4. Product Quality Analysis File (PQAF)
  1. Prototyping and material validation
  2. Die and tooling manufacturing
  3. Pre-series and industrialisation
  4. Quality monitoring and compliance

Our teams support every customer from design to production, in a co-development approach.


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Contact us

At ABI Profils, every project is unique.

Our experts support you in designing an ABS core perfectly tailored to your mechanical, thermal and aesthetic constraints.

Contact us on +33 4 71 61 29 99 or via our online form to discuss your project with a project manager.

Together, we will define the most suitable solution for your industrial needs.

Contact us

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