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Flexible plastic sheaths

Plastic tube extrusion

Our flexible plastic sheaths are designed to meet a wide range of industrial requirements, combining flexibility, strength and durability.

With our expertise in custom plastic extrusion, we manufacture high-quality sheaths available in a broad choice of dimensions, finishes and colours.

Key characteristics:

● Thin wall thickness (from 0.4 mm)
● Flexible PVC covering sheath (all hardness levels)
● Transparent or coloured versions
● Protective sheath available in custom diameters
● Supplied in coils (linear metres) or cut lengths
● Medium and large production runs (from a few grams to 1 kg per metre)

Our technical sheaths are used in demanding sectors such as construction, sports & leisure, signage, automotive and many others.

Applications

Applications

ABI Profils’ flexible plastic sheaths are suitable for a wide variety of industrial environments:daptent à de multiples environnements industriels :

  • Automotive: cable harnesses, thermal protection, fluid transfer
  • Construction: sealing, cable protection, ventilation sheaths
  • Dynamic storage systems: cable guidance and rail protection
  • Paramedical: protection of medical devices and catheters
  • POS & signage: wiring and reinforcement of display systems
  • Packaging: protection for electronic and food products
  • Sports & leisure: protection for equipment and toys
  • Aerospace: sealing and cable protection in aircraft environments

Discover all our solutions by sector on the Applications page.

Technical information

Technical information

Our plastic sheaths are manufactured by extrusion, a process that ensures perfect material consistency and stable quality. With 15 single-screw and twin-screw extrusion lines, we adapt our production capabilities to your needs — from prototype batches to large-scale production.

This controlled process guarantees:

  • High dimensional accuracy
  • Optimised mechanical and thermal resistance
  • Long service life and consistent surface quality

Caractéristiques principales :

● Épaisseur fine (à partir de 0,4 mm)
● Gaine de recouvrement en PVC souple (toutes duretés)
● Version transparente ou colorée
● Gaine de protection avec des Ø sur-mesure
● Livrées en bobines (ML) ou en longueurs découpées
● Moyenne et grande série (de quelques grammes à 1 kg/mètre)

Materials used

Materials used

Our flexible plastic sheaths are available in several technical materials selected according to your specifications.

Main polymers used:

  • Flexible PVC: excellent balance of flexibility, strength and cost
  • LDPE (Low-Density Polyethylene): flexibility and chemical resistance
  • SEBS (thermoplastic elastomer): soft touch, thermal stability, plasticiser-free
  • Other flexible materials on request (TPU, EVA, etc.)

Each formulation is adapted to your technical, aesthetic and environmental requirements to ensure optimal performance.

Process de fabrication et qualité

Manufacturing process and quality

The molten material is homogenised, calibrated and cooled under strict control, ensuring consistent performance from one batch to the next.

Equipped with 15 single-screw and twin-screw extrusion lines, we adjust our production capacity to your needs, from prototypes to high-volume manufacturing.

Every production run is traceable, inspected and compliant with ISO 9001 and ISO 14001 standards.

For more information on our processes, see the Our Production Facilities page.

Request the technical datasheet

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Product development phases

Each flexible sheath development follows a rigorous protocol to ensure technical compliance and customer satisfaction:

  1. Creation of the Product Development Sheet (PDS)
  2. 3D/2D design and modelling
  3. Project planning and scheduling
  4. Product Quality Analysis File (PQAF)
  1. Prototyping and material validation
  2. Design and manufacturing of dies and tooling
  3. Pre-series and industrialisation
  4. Quality monitoring and compliance checks

Our teams support each customer from design through to production, following a genuine industrial co-development approach.


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Contact us

At ABI Profils, every project is unique.

Our experts support you in the design and manufacturing of custom flexible plastic sheaths tailored to your mechanical, thermal and aesthetic requirements.

Contact a project manager on +33 (0)4 71 61 29 99 or via our online form to discuss your specific needs.

Together, we will define the most effective solution for your application.

Contact us

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