ABI Innov: industrial investments for more efficient and sustainable production
At ABI Profils, our mission is to deliver high-performance plastic solutions while continuously improving our industrial processes. 2024 marks a major milestone in our company’s development, with the rollout of strategic investments designed to strengthen our production capacity, competitiveness, and commitment to a more sustainable industrial model. These developments are aimed at responding concretely to our customers’ expectations in terms of quality, lead times, and environmental responsibility. Below is an overview of these key structural investments.
An industrial site expansion to beiter support your projects
As part of our commitment to staying at the forefront of industrial innovation, ABI Profils has launched an ambitious site expansion project.
Thanks to a 5,500 m² extension, our production facility will reach nearly 10,000 m², providing:
- Improved industrial workflow organisation
- Increased production capacity
- A significant reduction in manufacturing lead times
This expansion is a critical lever to support the growth of your projects while maintaining a high level of quality, responsiveness, and operational reliability.
A new parallel twin-screw extrusion line: enhanced performance and precision
Among the key 2024 investments, the integration of a new parallel twin-screw extrusion line represents a major technological step forward.
State-of-the-art extrusion technology
This line is specifically designed for the high-speed production of large-diameter plastic tubes and plastic profiles, while maintaining excellent dimensional accuracy.
The parallel twin-screw technology enables:
- Optimised plasticisation
- Homogeneous dispersion of fillers and additives
- High flexibility in processing technical polymers, composites, and complex blends
Real-time quality control integrated into production
The line is equipped with latest-generation quality control systems, including Viso camera inspection, enabling continuous monitoring of:
- Dimensions
- Surface defects
- Overall product conformity
This real-time monitoring ensures compliance from the very first production cycle, reducing scrap and enhancing batch reliability.
A stronger eco-responsible commitment through industrial innovation
These new facilities fully align with ABI Profils’ eco-responsible strategy.
Thanks to intelligent dosing systems and the performance of the twin-screw extrusion line, we can:
- Reduce energy consumption per production cycle
- Integrate recycled or bio-based plastic materials
- Maintain consistent quality, even with complex material formulations
Degassing: a key asset for quality and durability
The twin-screw line integrates an advanced degassing system, enabling the removal of:
- Residual moisture
- Solvents
- Volatile compounds present in the raw material
Vacuum degassing, carried out in dedicated zones of the extrusion line, ensures a cleaner melt, free from bubbles and contaminants, improving both the quality and long-term durability of finished products.
Higher-performance tooling for custom plastic products
In addition to the new extrusion line, ABI Profils is also investing in collaborative robotics, fully integrated into manufacturing processes.
This advanced automation enables:
- In-process quality inspections
- Inline packaging
- Post-extrusion operations, such as drilling, tuliping, and other custom finishing processes
These tools enhance precision, repeatability, and production flexibility, supporting the development of custom plastic extrusion solutions.
Industrial expertise supporting your technical requirements
Thanks to these investments, ABI Profils strengthens its ability to meet:
- Complex technical specifications
- High-performance industrial requirements
- Optimised production lead times
Our equipment is designed to provide a sustainable competitive advantage, combining industrial performance, consistent quality, and environmental responsibility.
Contact us for your industrial projects
Do you have a specific request or a project requiring custom plastic extrusion expertise?
Our team is available to analyse your needs and propose tailored technical solutions.
Contact us via our online form or by phone on +33 4 71 61 29 99.
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