Reinforced mineral C high density polyethylene cores(HDPE R Mineral C)

These high-performance HDPE Mineral Reinforced Cores are designed to meet high resistance demands and are primarily used in the plastic film winding sector.
This material formulation, developed by ABI Profils, ensures superior quality in terms of tolerances, ovalisation, creep resistance, and winding strength.
We offer this product in almost all 3-inch diameters, available with a smooth or ribbed internal finish along the entire length.

Fields of Application

HDPE R Mineral C cores are primarily used in:

• Plastic film industry: For winding technical plastic films.
• Textile industry: For winding heavy fabrics.
• Industrial sectors: Applications requiring high mechanical strength.

You can find more details about our fields of application here.

Technical Information

• Internal diameters: Available in most 3-inch sizes: Ø 76 to Ø 102 mm, with other sizes available upon request.
• Internal finish: Smooth or ribbed versions available.
• Widths: From 100 mm to 4000 mm with inline cutting.
• Material: High-Density Polyethylene Mineral Reinforced (HDPE R Mineral C).

For additional diameters or specific requests, contact us for more information.

Material Used

Our HDPE Mineral Reinforced Cores (HDPE R Mineral C) are made from High-Density Polyethylene, reinforced with mineral fillers such as calcium carbonate or silica. These minerals enhance the product’s mechanical resistance and dimensional stability, making it ideal for applications in demanding industrial environments.

The properties of HDPE R Mineral C include:

• Enhanced mechanical resistance:
  The addition of mineral fillers improves the rigidity and compression strength of the cores.
  They can withstand heavy loads, even in environments subject to significant mechanical constraints.
• Optimal dimensional stability:
  The inclusion of mineral fillers reduces deformation under pressure, enhancing the precision and durability of the cores.
  This stability is ideal for applications requiring strict tolerances.
• Improved thermal resistance:
  Mineral fillers increase the material’s ability to withstand higher temperatures without altering its mechanical properties.

Manufacturing Process and Quality

HDPE R Mineral C cores are produced using plastic extrusion, ensuring uniform products that meet the highest quality standards. The material is melted, homogenised, and extruded to form the cores.

We are moving towards a 4.0 manufacturing plant with state-of-the-art technologies. We operate 15 mono- and twin-screw extrusion lines, providing versatility and tailored solutions to meet all your requirements. Our high-performance HDPE Mineral Reinforced Cores are of superior quality and have a long service life.

For more information about our manufacturing processes, click here.

Purchasing HDPE Mineral Reinforced Cores from ABI Profils

With over 40 years of experience, ABI Profils specialises in manufacturing technical cores from various plastic materials, including HDPE Mineral Reinforced Cores, to meet your specific needs. We develop bespoke solutions in close collaboration with your teams, offering products perfectly adapted to your requirements.

We use modern technologies to ensure efficient production while respecting the environment. Our raw materials include standard, technical, and/or recycled plastics. Tool design is performed in-house using 3D and 2D CAD systems. We oversee every stage of your project using our Product Development Sheet (PDS) method, considering your technical, aesthetic, and economic needs.

A project manager will support you throughout the process to ensure the success of your project.

Development Phases for Your HDPE Mineral Reinforced Cores

Here are the main development stages at ABI Profils:

• Creating the Product Development Sheet (PDS).
• 3D/2D design and modelling.
• Anticipating project timelines.
• Compiling the Product Quality Analysis File (PQAF).
• Material analysis and prototyping.
• Technical study and tool design.

Our services support you at every step, from defining your specifications to final industrialisation.

Contact Us

At ABI Profils, every project is unique. That’s why we prioritise meeting you in person or remotely to define the best solutions for your challenges. Our mission: to create optimal solutions for your standard and specific plastic profiles. With over 40 years of expertise, we are ready to assist you.

Our team is at your service. Under the leadership of Lionel CHANTEGRAILLE, CEO of ABI Profils, a network of collaborators is ready to meet your needs quickly. Feel free to contact us via our online form or by phone at +33 4 71 61 29 99.

ABI PROFILS: Expertise at the service of your innovation!

Contact us.